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Repair Parts

12V LED Modules for Channel Letters, 3-LED, IP65 Waterproof

12 V DC 3-LED injection modules for channel letter and lightbox repair: IP65, adhesive back, white 6500 K, warm 3000 K or red, in packs of 20 or 100.

ColorWhite 6500 K
Pack20 pcs
$14.99

These are the small light modules that sit inside a channel letter or a lightbox and light the face. Each module has three LEDs under lenses in a sealed, injection-molded housing, and the modules come joined in a chain by wire, with adhesive tape on the back of each one. They run on 12 V DC and are rated IP65: dust-tight and protected against water jets from any direction, which suits the inside of an outdoor letter. Sign shops call them LED sign modules, injection modules or channel letter lights.

Choose the color and the pack:

  • White 6500 K, 20 or 100 pieces.
  • Warm white 3000 K, 20 or 100 pieces.
  • Red, 20 pieces.

Use them to repair a sign rather than replace it: swap a dead run, relight a letter that has gone dark, or add light to a dim corner.

Match the color temperature of the modules already in the sign. A 6500 K run next to a 3000 K run looks blue beside yellow through the same white face. If you are not sure which white you have, replace all the modules in that letter so the whole letter matches.

The usual spacing is about 3 in apart along the middle of each stroke. Wide strokes need more than one row; how many depends on the stroke width and the depth of the letter, so copy the layout that is already in the sign when you can.

A typical repair, with the power off:

  • Take off the face. On trim-cap letters, the face comes out with the trim cap.
  • Cut out the dead modules and note which wire is positive.
  • Clean the surface, peel the backing and press the new modules in place.
  • Join the wires positive to positive and negative to negative with connectors rated for outdoor use, and seal them.
  • Test before you close the letter.

Feed each run from the 12 V supply in parallel. Several shorter runs, each wired back to the supply, light more evenly than one very long chain, because thin wire loses voltage along its length and the last modules glow dimmer.

Adding modules adds load. Check that the power supply still has headroom: the LEDs should use no more than about 80 percent of its rating. Ask us for the watts per module if you are sizing a supply.

How to choose

To count modules, measure along the middle of each stroke of the letter in inches, add the strokes together and divide by 3. A stroke wide enough to need two rows counts twice. Add a few spares; the 100-piece pack makes sense once you are relighting more than three or four medium letters.

To pick the color, look at the old modules or at the sign at night. A crisp, slightly blue white is 6500 K; a yellowish, warm white is 3000 K. If the letter has a red face lit with red modules, take red.

Before you add modules, read the label on the power supply and confirm it says 12 V DC. If the sign runs on 24 V, these modules are not the right match.

Questions

How many modules do I need?

Measure along the middle of each stroke in inches, add them up and divide by 3, since modules usually sit about 3 in apart. Count wide strokes that need two rows twice.

Which white should I buy?

Match what is already in the sign: crisp, slightly blue white is 6500 K and warm, yellowish white is 3000 K. If you are unsure, replace every module in that letter so it looks even.

Will they work with my power supply?

They need a 12 V DC supply with enough spare capacity: keep the total LED load at or below about 80 percent of its rating. They do not work on 24 V.

Are they waterproof?

They are rated IP65: dust-tight and protected against water jets, which suits the inside of an outdoor letter. They are not made to sit in water, so keep any drain (weep) holes in the letter clear.

Can I mix them with the modules already in my sign?

You can if the voltage and color temperature match, but brightness can differ between makers. For an even look, replace all the modules in a letter rather than a few.

Can I replace them myself?

On a sign you can reach safely, yes: switch off the power, open the face, swap the modules and seal the connections. For letters high on a building, a sign company with a lift is the safer choice.

Can I cut the chain to length?

Yes. Cut the wire between two modules, never through a module. Cap or seal the open ends, and connect each run to the power supply positive to positive and negative to negative.

Only part of a letter is dark. Is it the modules?

Often it is one failed module or a broken wire in that run. Check the connections first, then replace the dark section. If the whole letter is out, check its feed wire and the power supply before you buy modules.